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性能優異的粉末冶金高速鋼刀具

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性能優異的粉末冶金高速鋼刀具

發布日期:2018-10-23 作者: 點擊:

自20世紀70年代以來,高速鋼刀具的市場份額逐漸被硬質合金刀具所蠶食。但近年來,隨著粉末冶金高速鋼鋼絲ope电竞(P/M HSS)刀具切削性能的提高,高速鋼刀具的市場占有率又有所回升。與普通高速鋼刀具相比,粉末冶金高速鋼刀具硬度更高、韌性更好、更耐磨損,因此在某些應用領域(如高沖擊性、大切除量的加工場合),粉末冶金高速鋼刀具有逐漸取代脆性較大、在切削沖擊下易發生碎裂的整體硬質合金刀具的趨勢。 

ope电竞    FENMOYEJINGAOSUGANGGANGSIZHIZAOGONGYIYU20SHIJI60NIANDAIHOUQIZAIRUIDIANKAIFACHENGGONG,BINGYU70NIANDAICHUQIJINRUSHICHANG。GAIGONGYIKEZAIGAOSUGANGZHONGJIARUJIAODUOHEJINYUANSUERBUHUISUNHAICAILIAODEQIANGRENXINGHUOYIMOXING,CONGERKEZHICHENGJUYOUGAOYINGDU、GAONAIMOXING、KEXISHOUQIEXUECHONGJI、SHIHEGAOQIECHULVJIAGONGHEDUANXUQIEXUEJIAGONGDEDAOJU。 

ope电竞    GAOSUGANGDAOJUCAILIAOZHUYAOYOULIANGZHONGJIBENCHENGFENGOUCHENG:YIZHONGSHIJINSHUTANHUAWU(TANHUAWU、TANHUAMUHUOTANHUAFAN),TAFUYUDAOJUJIAOHAODENAIMOXING;ERSHIFENBUZAIZHOUWEIDEGANGJITI,TASHIDAOJUJUYOUJIAOHAODERENXINGHEXISHOUCHONGJI、FANGZHISUILIEDENENGLI。ZHIBEIPUTONGGAOSUGANGSHI,SHIJIANGRONGHUADEGANGSHUICONGGANGSHUIBAOZHONGZHURUZHUMO,SHIQIHUANMANLENGQUENINGGU。CISHI,JINSHUTANHUAWUCONGRONGYEZHONGXICHU,BINGXINGCHENGJIAODADETUANKUAI。GAOSUGANGZHONGTIANJIADEHEJINHANLIANGYUEDUO,TANHUAWUTUANKUAIJIUYUEDA。DADAOMOUYILINJIEDIANSHI,KEXINGCHENGCHICUNJIDADETANHUAWUTUANKUAI(ZHIJINGKEDA40mm)。CHUXIANDADETANHUAWUTUANKUAIDELINJIEDIANGENJUGANGDINGDECHICUNYIJIQITAYINSUERLVEYOUBUTONG,DANYIBANSHIZAITANHUAFANHANLIANGDADAOYUE4%SHIFASHENG。TONGGUODUIGANGDINGJINXINGDUANZAO、YAZHIDENGHOUXUJIAGONG,KEYIFENSUIQIZHONGYIBUFENTANHUAWUTUANKUAI,DANBUKENENGJIANGQIWANQUANXIAOCHU。SUIRANZENGJIAGANGCAIZHONGJINSHUTANHUAWUKELIDESHULIANGKEYIGAISHANCAILIAODENAIMOXING,DANSUIZHUHEJINHANLIANGDEZENGJIA,TANHUAWUDECHICUNJITUANKUAISHULIANGYEHUISUIZHIZENGJIA,ZHEDUIYUGANGCAIDERENXINGHUICHANSHENGJIQIBULIDEYINGXIANG,YINWEIDADETANHUAWUTUANKUAIKENENGCHENGWEICHANSHENGLIEWENDEQISHIDIAN。 

ope电竞    FENMOYEJINGAOSUGANGDEZHIBEIGONGYIYUPUTONGGAOSUGANGDEZHIBEIGONGYIBUTONG,RONGHUADEGANGSHUIBUSHIZHIJIEZHURUZHUMO,ERSHITONGGUOYIGEXIAOPENZUIJIANGQICHUIRUDANQILIUZHONGJINXINGWUHUA,PENCHUDEWUZHUANGGANGSHUIXUNSULENGQUEWEIXIXIAODEGANGLI(ZHIJINGXIAOYU1mm)。YOUYUGANGSHUIRONGYEZHONGDETANHUAWUZAIKUAISULENGQUEGUOCHENGZHONGLAIBUJICHENDIANHEXINGCHENGTUANKUAI,YINCIHUODEDEGANGLIZHONGTANHUAWUKELIXIXIAOQIEFENBUJUNYUN。JIANGZHEXIEGANGFENGUOSHAIHOUZHIRUYIGEGANGTONGZHONG,BINGJIANGGANGFENZHONGJIANDEKONGQICHOUJINGXINGCHENGZHENKONGZHUANGTAI,RANHOUZAIGAOWEN、GAOYAXIAJIANGGANGTONGZHONGDEGANGFENYAZHICHENGXING,JIKEDEDAOZHIMIDUWEI100%DEFENMOYEJINGAOSUGANGMAOPI。ZHEYIZHIBEIGONGYIBEICHENGWEIREDENGJINGYA(hot isostatic pressing, HIPing)CHENGXING。RANHOUKEDUIMAOPIJINXINGDUANZAO、YAZHIDENGHOUXUJIAGONG。 

    LIYONGREDENGJINGYACHENGXINGGONGYIZHIBEIDEFENMOYEJINGAOSUGANGZHONGDETANHUAWUKELIFEICHANGXIXIAO,ERQIEBUGUANQIHEJINHANLIANGWEIDUOSHAO,ZHEXIETANHUAWUKELIDOUKEJUNYUNFENBUYUZHENGGEGAOSUGANGJITIZHONG。 

    SUIRANBUTONGDESHENGCHANSHANGZHIBEIFENMOYEJINGAOSUGANGDEGONGYIXIJIEKENENGLVEYOUBUTONG,DANQIJIBENGONGYIYUANLI(DANQIWUHUAZHILIHEREDENGJINGYACHENGXING)DOUSHIXIANGTONGDE。SHIFENZHONGYAODEYIDIANSHIBUNENGJIANGZHEZHONGZHIBEIGONGYIYUREYASHAOJIEGONGYI(YONGJIAREDAORONGDIANWENDUDEGANGFENYAZHIHESHAOJIEGONGJIAN)XIANGHUHUNXIAO,SUIRANZHELIANGZHONGGONGYIZAIMINGCHENGSHANGYOUYIXIEXIANGSI,DANQIGONGYIYUANLIQUEWANQUANBUTONG。DIANXINGDEREYASHAOJIEGONGYISHIZAIMOJUZHONGZHUGEYAZHICHUGONGJIAN,QIETONGCHANGZAIYUANCAILIAOFENMOZHONGJIARULEZHANJIEJI,YINCISHAOJIEHOUDECAILIAOZHONGHUIXINGCHENGWEIKONGJIEGOU。 

    CAIYONGFENMOYEJINGAOSUGANGZHIBEIGONGYI,GANGCAISHENGCHANSHANGKEYICHONGFENZENGJIAGANGZHONGDEJINSHUTANHUAWUHANLIANG,ERBUHUIDUICAILIAODERENXINGHUOYIMOXINGZAOCHENGYOUHAIYINGXIANG。SUIRANYIXIEPIANAIFENMOYEJINGAOSUGANGDERENXIHUANJIANGQIYUWEIGAOSUGANGYUZHENGTIYINGZHIHEJINDE“HUNXUEER”,DANSHIJISHANGTAZHISHIYIZHONGJUYOUCHICUNWEIXIAODETANHUAWUKELIHEXIHUADEGANGJITILIZIJIEGOUDEGAOSUGANG。BUGUO,TAQUESHIJIANGGAOSUGANGLIANGHAODERENXINGYUYINGZHIHEJINDEGAONAIMOXINGHENHAODIJIEHEYUYISHEN。 

    YOUYUFENMOYEJINGAOSUGANGZHONGTANHUAWUKELIXIXIAOQIEFENBUJUNYUN,YINCIYUTANHUAWUHANLIANGXIANGTONGDEPUTONGGAOSUGANGXIANGBI,QIQIANGRENXINGDADATIGAO。PINGJIEZHEYIYOUSHI,FENMOYEJINGAOSUGANGDAOJUFEICHANGSHIHEYONGYUQIEXUECHONGJIDAHEJINSHUQIECHULVGAODEJIAGONGCHANGHE(RUNAOQUQIEXUE、DUANXUQIEXUEDENG)。CIWAI,YOUYUFENMOYEJINGAOSUGANGDEQIANGRENXINGBUHUIYINJINSHUTANHUAWUHANLIANGDEZENGJIAERXUERUO,YINCIGANGCAISHENGCHANSHANGKEYIZAIGANGZHONGTIANJIADALIANGHEJINYUANSU,YITIGAODAOJUCAILIAODEXINGNENG。YISIZHUIWEILI,YOUYUGONGSIJIAGONGZHONGSIZHUIQIEXUERENBUDUANYUGONGJIANJIECHUHEFENLI,QIEXUECHONGJIJIAODA,YINCIXUYAOYONGGAOQIANGRENPAIHAODENAISUIGANGZHIZAOSIZHUI,TONGSHI,WEILETIGAOSIZHUIDENAIMOSUNXINGNENG,YAOQIUDAOJUCAILIAOZHONGDETANHUAWUHANLIANGJIAOGAO。YUANLAICHANGYONGDESIZHUICAILIAOWEIPUTONGGAOSUGANGPAIHAOM-2,XIANZAIZEKEYONGFENMOYEJINGAOSUGANGPAIHAOM-4TIDAI。ZHELIANGZHONGPAIHAOZHONGDEZHONGYINGTANHUAWUHANLIANGDAZHIXIANGTONG(M-4WEI8%,M-2WEI7%),DANFENMOYEJINGAOSUGANGPAIHAOZHONGDEGAOYINGTANHUAWUHANLIANGQUEYUANYUANGAOYUPUTONGGAOSUGANG(M-4WEI6%,M-2JINWEI2%),YINCIM-4SIZHUIDENAIMOXINGDEDAOXIANZHUZENGQIANG,JIAGONGXIAOLVHEDAOJUSHOUMINGTIGAO,TONGSHIM-4SIZHUIDEQIANGRENXINGYEDADAYOUYUM-2SIZHUI,ZAIGONGSIJIAGONGZHONGBUYISUILIE。 

ope电竞    FENMOYEJINGAOSUGANGDEQUEDIANSHIJIAGEJIAOGUI,YUEWEIPUTONGGAOSUGANGDE2~5BEI(BUTONGPAIHAOYOUSUOCHAYI)。YINCI,DAOJUZHIZAOSHANGBIXUZAIDAOJUXINGNENGDETIGAOYUEWAIZENGJIADEDAOJUZHIZAOCHENGBENZHIJIANJINXINGQUANHENG。DUIYUXIAOXINGFUZADAOJUERYAN,YOUYUCAILIAOFEIYONGZHIZHANDAOJUZONGCHENGBENDEYIXIAOBUFEN,YINCICAIYONGFENMOYEJINGAOSUGANGSHIFENHUASUAN。ERDUIYUDACHICUNDEJIANDANDAOJUERYAN,SHIFOUXUANYONGFENMOYEJINGAOSUGANGZEXUYAOZIXIZHENZHUO。BUGUO,FENMOYEJINGAOSUGANGYIMOXINGDEXIANZHUGAISHANTONGCHANGKESHIZENGJIADECAILIAOFEIYONGDEDAOBUFEN(HUOQUANBU)BUCHANG。 

ope电竞    YINGXIANGGANGCAIYIMOXINGDEZHUYAOYINSUSHIGANGZHONGTANHUAFANDEHANLIANGSHUIPING,YOUYUTANHUAFANDEYINGDUYAOGAOYUMOLUNZHONGYANGHUALVMOLIDEYINGDU,YINCIZAIMOXUEFANHANLIANGJIAOGAODEPUTONGGAOSUGANGSHI,MOLIRONGYIDUNHUA,CHANSHENGMOXUEREJIAODUO,MOLUNMOSUNJIAOKUAI,SUOXUMOXUEGONGSHIYEJIAOCHANG。ERFENMOYEJINGAOSUGANGZHONGTANHUAWUXIXIAOQIEFENBUJUNYUN,YUPUTONGGAOSUGANGXIANGBI,DUIMOLUNDESUNHAOJIAOXIAO,KEDADASUODUANMOXUEGONGSHI,JIESHENGMOXUEJIAGONGFEIYONG。XIAOXINGFUZADAOJUTONGCHANGXUYAOJINXINGDALIANGJINGMIMOXUEJIAGONG,JIQIMOXUE/CAILIAOCHENGBENBILV(grinding-to-material-cost ratio)JIAOGAO,YINCIZENGJIADECAILIAOFEIYONGZHICHUHENRONGYIZAIMOXUEJIAGONGHUANJIEQUANBUSHOUHUI(SHENZHIKEYOUYINGYU)。ERDAGUIGEDAOJUSUOXUMOXUEJIAGONGJIAOSHAO,MOXUE/CAILIAOCHENGBENBILVJIAODI,YINCICAILIAOYIMOXINGDEGAISHANTONGCHANGZHINENGBUFENBUCHANGCAILIAOCHENGBENDETIGAO。SUIRANCAIYONGFENMOYEJINGAOSUGANGDEJINGJIXINGYINBUTONGDAOJUZHIZAOSHANGDESHENGCHANGONGYIERYI,DANYIBANERYAN,DAOJUCAILIAOYIMOXINGDEGAISHANKESHIMOXUEGONGSHISUODUANYUE30%。 

ope电竞    RUJIN,FENMOYEJINGAOSUGANGDAOJUYICHENGWEIZHENGTIYINGZHIHEJINDAOJUDEYOULIJINGZHENGZHE。SUIRANZHENGTIYINGZHIHEJINDAOJUYINGDUHENGAO,DANCUIXINGYEHENDA,YINCIDUOYONGYUCHEXUEJIAGONG,ERBUTAISHIHEQIEXUECHONGJIJIAODADEJIAGONGHECUJIAGONG。YOUYUFENMOYEJINGAOSUGANGZHONGHANYOUDALIANGYINGZHITANHUAWU,YINCIQINAIMOXINGKEDADAOYUZHENGTIYINGZHIHEJINXIANGDANGDESHUIPING,ERQIRENXINGZEYOUYUZHENGTIYINGZHIHEJIN,GENGNENGSHENGRENYAOQIUDAOJUJIANJUNAIMOXINGHEQIANGRENXINGDEQIEXUEJIAGONG(RUGONGSI、LIXIANJIAGONGDENG)。 

ope电竞    FENMOYEJINGAOSUGANGZHIBEIJISHUDEZUIXINJINZHANJINYIBUTIGAOLEQIJINGZHENGLI。DIANZHAJIARE(electro-slag heating, ESH)JINGLIANGONGYIDEYINGYONGDUIYUFENMOYEJINGAOSUGANGJUYOULICHENGBEISHIDEZHONGDAYIYI。GAIGONGYIKEYIQUCHUGANGZHONGJIHUSUOYOUZAZHI,JINYIBUTIGAOCAILIAODERENXING,XIANZHUGAISHANDAOJUDEKANGBENGRENNENGLI。CIWAI,YOUYUGANGZHONGZAZHIJIANSHAO,SHENGCHANSHANGKEYIJINYIBUZENGJIAGANGZHONGDEHEJINHANLIANG,LIRU,MOUZHONGFENMOYEJINGAOSUGANGPAIHAODETANHUAFANHANLIANGKEDADAO14%,ERPUTONGGAOSUGANGPAIHAOTANHUAFANDEZUIDAHANLIANGJINWEIYUE4%。SUIRANGANGZHONGTIANJIALEDALIANGHEJIN,DANBINGBUHUIYINGXIANGQIRENXINGHEYIMOXING。 

    XUYAOZHUYIDESHI,YOUXUDUOFENMOYEJINGAOSUGANGSHENGCHANSHANGWEILEJIANGDICHENGBEN,MEIYOUCAIQUTIGAOCAILIAOCHUNDUDEGONGYICUOSHI,TAMENSHENGCHANDEGANGCAIZHONGKENENGHANYOUXUDUOHUIYINQIDAOJUWEIBENGRENDEZAZHI。DANSHI,JINJINGENJUSHENGCHANSHANGTIGONGDECHANPINZILIAOSHIHENNANBIANBIEQIZHILIANGYOULIEDE,YONGHUBIXUYAOQIUSHENGCHANSHANGSHUOMINGCAIQULEHEZHONGQUCHUZAZHIDEGONGYICUOSHI,HUOJINYIBUYAOQIUQITIGONGYOUGUANGANGZHONGZAZHIDAXIAODEXIANGXIJISHUSHUJU。 

    FENMOYEJINGONGYIGAIBIANLECHUANTONGGAOSUGANGDECAILIAOTEXING,YOUQISHICAIYONGXINKAIFADETICHUNJISHU,SHIFENMOYEJINGAOSUGANGKEYIDADAOJIGAODEHEJINHANLIANGERYOUNENGBAOCHIQIRENXING。YINCI,FENMOYEJINGAOSUGANGDAOJUDEQIEXUEXINGNENGZAIJIHUSUOYOUQIEXUEJIAGONGLINGYUQUANMIANCHAOYUELECHUANTONGGAOSUGANGDAOJU,BINGZAIGAOQIECHULV、GAOCHONGJIXINGQIEXUEJIAGONGZHONGYOUYUZHENGTIYINGZHIHEJINDAOJU。SUIRANQIJIAGEGAOYUPUTONGGAOSUGANG,DANKEYITONGGUODAOJUXINGNENGDETIGAO、SHOUMINGDEYANCHANG、YIMOXINGDEGAISHANERHUODEBUCHANG。 

公司主要產品為高速鋼鋼絲、粉末冶金高速鋼鋼絲、模具鋼鋼絲、高精度鋼絲光亮鋼絲。根據用戶需求不同鋼絲分為直條和盤絲狀態交貨,其中直條鋼絲分為黑皮退火態鋼絲和磨光光亮絲,鋼絲精度IT9級和IT8級。主要用于金屬切削刀具、模具、汽車、航空、航天、軍工、冶金、造船等領域,具備年生產3500噸高速鋼鋼絲和年產1000噸磨光光亮絲的生產能力。

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關鍵詞:高速鋼鋼絲,高精度鋼絲,光亮鋼絲

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