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新型真空高压铸铝车身结构件的材料研发

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新型真空高压铸铝车身结构件的材料研发

发布日期:2018-10-23 作者: 点击:

SUIZHERENMENDUIHUANBAOHECHENGYONGCHEQINGLIANGHUAXUQIUDERIYI ZENGZHANG,CHUANTONGCHESHENJIEGOUJIANDEBIDUANYERIYIXIANXIAN。CHUANTONGDE CHESHENJIEGOUJIAN,YIBANSHIYONGJIEGOUGANGBAN,CHONGYACHENGXINGHOUJINXINGHAN JIE,HUOSHIYONGJINGUJIANLIANJIE。ZHEIYANGDEJIEGOUZHONGLIANGDA,LIANJIEDIAN DUO,XUYAODUODAOGONGXUCAINENGHUODEFUZADECHESHENJIEGOU。

RUGAIYONGQINGHEJINBOBIDAXINGZHUJIAN,YIFANGMIANKEQUDEXIAN ZHUDEJIANZHONGXIAOGUO;LINGYIFANGMIAN,YOUYUZHISHIYONGYIGELINGJIANJIKE HUODEFUZADEJIEGOU,CONGERJIANSHAOLECHENGXINGHELIANJIEHUANJIE。

JUCI,WEIMOUGAOJIJIAOCHESHEJIKAIFADEXINXINGLINGJIAN “Shock Tower”,JIUSHIYIJIANZHONGWEIZHUYAOMUBIAO,BINGJIANGFUZA DEJIEGOUTONGGUOZHUZAOYITICHENGXINGDEQUANXINSHEJI。Shock Tower YOUKECHENGWEIQIANLUNZHAO,TASHILIANJIECHESHENHEDIPANDEZHONG YAOJIEGOUJIAN。QIXINGZHUANGRUTU1 SUOSHI,SANWEIJUNYUE500 mm, JUEDABUFENBUWEIBIHOUJINYUE 3 mm。

Shock Tower CHULEQIANGDUYAOQIUWAI(KANGLA≥180 MPa, QUFU≥120 MPa),YESHEJIDAODUOZHONGLIANJIEJISHU,TEBIESHIYI XIEMAODINGDELIANJIE,RUTU2 SUOSHI,YAOQIUCAILIAOJUBEIZHISHAO10% DEDUANHOUSHENZHANGLV,FOUZEJIANGCHANSHENGBUKEJIESHOUDEKAILIE。

1 XUANCAICELVE

1.1 QICHEXINGYECHANGJIANZHULVGONGYIDEFENXI

ope电竞MUQIANQICHEXINGYECHANGYONGDEZHULVJIAN,ZHUYAOSHITONGGUOGAO、 DIYAZHUZAOHUODEDE,CHUANTONGDEZHONGLIJIAOZHUFANERBUDUO。

ope电竞DUIYU Shock Tower ZHEIYANGXINGZHUANGFUZADEDAXINGBOBI JIAN,RUGUOCAIYONGZHONGLIHUODIYAZHUZAO,YINWEICHONGXINGSUDUYOU XIAN,LVTANGJIANGZAIJINSHUMODEKUAISULENGQUEXIA,ZAICHONGXINGWANCHENGQIANJIDALIANGNINGGU,CONGERZAOCHENGJIAOBUZUHUOLENGGEDENGQUEXIAN。

GAOYAZHULVJIAN(YIXIAJIANCHENG“YAZHUJIAN”),SHIJIANGLVTANG ZAIDADUNWEIDEYAJITUIDONGXIAWANCHENGCHONGXING,RANHOUZAIJINSHUMO ZHONGKUAISUNINGGU,YIHUODEXIXIAODEJINGLIHEJIAOGAODEQIANGYINGDU。 QITEDIANSHICHENGXINGHAO、NINGGUKUAI、GONGZUOXIAOLVGAO、QIANGYINGDUGAO, DANPUBIANQUEDIANJIUSHICUIXINGDA,YIBANDUANHOUSHENZHANGLVDOUDI YU 3%。

SHIYONGNINGGUQIANREGAODELVGUIHEJINGAOYAZHUZAO Shock Tower,KEYIJILVTANGTIGONGZUGOUDECHONGXINGSUDUHENINGGUSHI JIANYIBAOZHENGCHONGXING。DAN 10% DEDUANHOUSHENZHANGLVYAOQIU,DUIYU YAZHUJIANERYANSHIQIANSUOWEIYOUDETIAOZHAN。YIBANLVGUIHEJINKE TONGGUOBIANZHIHERECHULILAIGAISHANGONGJINGGUIXIANG(YIXIAJIANCHENG“GUI XIANG”),SHIZHENPIANZHUANGDEGUIXIANGYUANRUN,LAITIGAOSUXING。DANDUIYU YAZHUJIAN,HAICUNZAIYIXIALIANGGEWENTI。

JINSHUMOBOBIJIANNINGGUSUDUKUAI,HUIYINGXIANGBIANZHIXIAOGUO; YAZHUJIANZAICHONGXINGSHI,LVTANGHUIGUORUDALIANGQITI,CHUCHANSHENGQI KONGWAI,HAIHUIZAIHOUQIRECHULISHIFASHENGZHUJIANJINBIAOMIANQIPAO GUQIWENTI,RUTU 3 SUOSHI。ZHEISHIYINWEIZHUJIANNINGGUHOUZAI JINXINGRECHULI,QIKONGJIANGYINGAOWENERPENGZHANG,HEJINYEYINGAOWEN ERRUANHUA。ERCISHIYIMEIYOUNINGGUSHIDEJINSHUMOJUZUDANG,YUSHIRONGYIZAIZHUJIANBIAOMIANXINGCHENGGUBAO。YANZHONGDEGUBAO,CHU YINGXIANGWAIGUANWAI,YEJIANGZAISHOUZAISHICHENGWEIYINGLIJIZHONGDIAN,KENENG DAOZHILIEWENCONGGUBAOCHUQIYUAN。SUOYICHUANTONGYAZHUJIANYIBANBU JINXINGRECHULICAOZUO。

1.2 TUPOCHUANTONGDEZHENKONGGAOYAZHULV

JIANGYAZHUMOJUCHOUWEIZHENKONG,JIUKEYIXIANZHUJIANSHAOCHONGXING SHIGUORUDEQITI。ZHEIYANGZAININGGUCHENGXINGHOUZAIDUILINGJIANJINXING GURONGHERENGONGSHIXIAORECHULI,KEBUFASHENGGUBAOWENTI。ER CISHIYINWEIGUIXIANGJINGRECHULIHOUKELIGENGYUANRUN,CONGERKEYI XIANZHUTIGAOCAILIAOSUXING,DADAODUANHOUSHENZHANGLVSHEJIZHIBIAO。

ZHEIYANGDEZHENKONGGAOYAZHUZAOJIAN,CHUBAOLIULEYAZHUJIANGU YOUDEYOUDIANWAI,HAIKEYISHIYONGMAOJIE、HANJIE(TONGYANGYINGUORU QITIHUIZAOCHENGHANJIEQIKONGHEGUBAO)DENGGENGLINGHUODELIANJIEFANG SHI,YONGYUYAOQIUGAOSUXING、RENXINGDENGDUOZHONGSHOUZAICHANGHE,SHIDUI YAZHUGONGYIJUYOULISHIYIYIDEGEXIN。

HUAZHONGKEJIDAXUEDECAILIAOCHENGXINGYUMOJUJISHUGUOJIAZHONG DIANSHIYANSHIYECHENGGONGDISHIYONGLVMEIHEJIN ZL101 - T6 WANCHENG LEZHENKONGYAZHUJIANDESHIZHI。QIHOUYANFADEMOUJIAOCHEDIPAN JIAN,DUANHOUSHENZHANGLVKEDA 7. 3%,SHIGUONEIFEICHANGCHENGGONGDEFAN LI。DANXUDAPILIANGSHENGCHAN 10% YISHANGDEZHENKONGYAZHUJIAN,ZAI GUONEISHANGXIANYOUXIANLI。

2 CHENGFENSHEJI

ope电竞2.1 CHUANTONGYAZHUJIANDECHENGFENTEDIAN

WEIBAOZHANGCHONGXINGNENGLI、KANGRELIEHEJIANSHAOSUOKONG,CHUANTONGYA ZHUJIANYIBANXUANYONGGAOGUIDELVHEJIN。TONGSHIWEIJINYIBUTIGAO QIANGDU,TONGHEMEIYUANSUYESHIJINGCHANGTIANJIADE。

ope电竞MEIYUANSUYUGUIXINGCHENGDEMg2SiYINGZHIXIANG,XUTONGGUOSHIDANG DERECHULI,CAINENGQIDAOLIANGHAODEQIANGHUAZUOYONG。ERAl2CuYINGZHIXIANG,JISHIBUJINXINGRECHULIYENENGQIDAOXIANZHUDEQIANGHUA ZUOYONG。SUOYICHUANTONGYAZHUJIANGENGDUOQINGXIANGYUTIANJIATONGYUANSU。

YAZHUJIANWEIJIANSHAOZHANMO,TIEHANLIANGYIBANJIAOGAO。DANTIE YUANSUZAILVHEJINZHONGYIXINGCHENGZHENZHUANGCUIXINGXIANG,RUTU 4 SUOSHI, YESHIDAOZHIYAZHUJIANCUIXINGGAODEYUANYINZHIYI。

BIANZHIJIDUIGUIXIANGDEBIANZHIXIAOGUORUTU 5 SUOSHI。DANYOU YUYAZHUJIANNINGGUSUDUKUAI,HUIJIANRUOBIANZHIZUOYONG。JIASHANGCHUAN TONGYAZHUJIANDUISUXINGYAOQIUDI,SUOYIYIBANDOUBUTIANJIASIDENG BIANZHIJI。

ope电竞2.2 ZHENKONGYAZHUJIANGAILIANGYUANSUDETIANJIA

YOUYU Shock Tower DUISUXINGYAOQIUGAO,QICHENGFENSHEJI YINGBUTONGYUCHUANTONGDEYAZHUJIAN。SUIRANWEIQUEBAOZHUZAOXINGNENG, BAOCHILEYIGUIYUANSUWEIZHU(GUIHANLIANGQU 8% ~12%,ZAIZHEN KONGYAZHUTIAOJIANXIACIHANLIANGDEZHUZAOXINGNENGHEQIANGDUDOUJIAO HAO ),DANJINXINGLEYIXIAGAILIANGCHUANGXIN:

ope电竞(1)TONGYUANSUJIANGDILESUXING,GAIWEIYIMEIYUANSUWEIZHUYAO QIANGHUAYUANSU,TONGGUORECHULIHUODESUOXUJIXIEXINGNENG。

(2)TONGGUOTIANJIASIYUANSU,DUIGUIXIANGXINGTAIJINXINGXIANQIDE GAISHAN。

(3)TONGGUOTIANJIAJIAODUOHANLIANGDEMENGYUANSU,YIJIANSHAOHANTIE CUIXINGXIANGDUIJIXIEXINGNENGDEYINGXIANG。

ope电竞ZONGSHANGSUOSHU,ZUIZHONGZHIDINGDELVHEJINPAIHAOWEI:AL-C-D-Si10MnMg。JUTICHENGFENZHIBIAOYINSHEJIGONGSIJISHUJIMI,ZAICIBUYUGONGKAI。

3 RECHULIZHIDU

ope电竞SUIRANCONGCHENGFENSHEJISHANGJINXINGLEBIANZHICHULI,DANHAISHIXUYAODUIShock TowerJINXINGRECHULI,CAINENGJINYIBUTIGAOXING NENG,TEBIESHICAILIAOSUXING,YIDADAODUANHOUSHENZHANGLVSHEJIZHIBIAO。

ope电竞3.1 ZHUZAOLVHEJINYIBANRECHULIFANGFA

ope电竞ZHUZAOLVHEJINDERECHULI,SHITONGGUOGURONGHESHIXIAODENG GUOCHENGLAIGAIBIANZHUJIANDEJINXIANGZUZHI,KONGZHIQIANGHUAXIANGDEXINGTAI、 DAXIAO、FENBUHESHULIANG,YIHUODEQIWANGDECAILIAOXINGNENGDEFANGFA。ANMEIGUOJINSHUSHOUCEDEDINGYI,ZHUYAORECHULIZHIDUYOU:

ope电竞T4:GURONGRECHULIHOU,MEIYOUJINGSHOULENGJIAGONG,TONGGUOSHI WENSHIXIAOSHIQIJIXIEXINGNENGWENDINGHUA。YIBANQIANGDUJIAODI。

T5:CONGGAOWENCHENGXINGGONGYILENGQUEHOU,BIRUZHUZAOHUOJIYA HOU,MEIYOUJINGSHOULENGJIAGONG,TONGGUORENGONGSHIXIAO(CHENDIANRECHU LI),ERDEDAOGAISHANDEJIXIEXINGNENGHECHICUNWENDINGXING,NENGHUO DEJIAOGAODEQIANGDU。TEBIESHIMEIYOUJINGGUOGURONGCHULI,JIEYUE LENENGYUAN、SHIJIAN,BINGJIANSHAOLECUIHUOSHIDEBIANXINGHECANYU YINGLI。

ope电竞T6:GURONGRECHULIHOU,MEIYOUJINGSHOULENGJIAGONG,TONGGUORENGONGSHIXIAO(CHENDIANRECHULI),ERDEDAOGAISHANDEJIXIEXINGNENGHECHICUNWENDINGXING,WANGWANGSHIWEILEHUODEZUIGAODEQIANGDU。

T7:GURONGRECHULIHOU,TONGGUORENGONGSHIXIAO(CHENDIANRECHU LI)DADAOGUOSHIXIAODECHENGDU。WENDINGHUARECHULISUIRANHUISHI QIANGDUXIAJIANG,DANKETIGAOSUXING、CHICUNWENDINGXINGHEKANGYINGLIFUSHIDENENGLI。

ope电竞3.2 Shock Tower RECHULIZHIDUDEQUELI

DUIYU Shock Tower,SHOUXIANZUIDUODEQIANGHUAXIANGSHIGONGJING GUIXIANG。ZHUZAOTAI(YIXIAJIANCHENGWEI“F”TAI)ZUZHIZHONGDEGONGJING GUIBIANZHIXIAOGUORUYINKUAISUNINGGUERBUGOULIXIANG,YINGTONGGUOSHI DANGDERECHULI,JIANGGONGJINGGUIKELIHUA、YUANRUNHUA。ZHEIYANGJIANGDI LEJIANRUIZUZHIDEYINGLIJIZHONG,KEQIDAOTIGAOSUXINGHEQIANGDU DEZUOYONG。

QICI,DUIYULVMEIGUIHEJIN,WULUNSHIZHULVHEJINHAISHI YONGYUSUXINGBIANXINGJIAGONGDEBIANXINGLVHEJIN,Mg2Si YESHIQIZHU YAODEQIANGHUAXIANG。WEIJINGRECHULIDE Mg2SiWANGWANGJIAOJIJIE,CHENG CUDADEGUGEZHUANG,RUTU 6 ZUOSHANGTUSUOSHI。ZHEIYANGDE Mg2Si QIDAODEZUOYONGGENGJIEJINYUCUIXINGDEJIAZAWU,HENNANDUIJIXIE XINGNENGYOUHAODEGONGXIAN。JINGGUOHESHIDERECHULI,KEYISHI Mg2Si ZAILVJITIZHONGJUNYUNMISANDIFENBU,QIEKELIXIXIAO, YIBANYONGJINXIANGXIANWEIJINGHENNANGUANCHADAO,RUTU 6 YOUSHANGTUSUO SHI。ZHEIYANGDEZUZHIKEQIANGHUAJITI,TIGAOCAILIAOJIXIEXINGNENG。

Shock Tower YOUYIDINGDEQIANGDUYAOQIU,QIESUXINGYAOQIU FEICHANGGAO。XIANQIDESHIYANFAXIANT4QIANGDUTAIDI,ERT6SUXINGBUNENGDABIAO。QIEDUIYUZHEIYANGDEDAXINGBOBILINGJIAN,RUGUO JINXINGGURONGCHULI,LINGJIANBIANXINGJIANGFEICHANGYANZHONG。T7 SUIRANYAO GURONG,DANQIANGDUHESUXINGDOUNENGMANZUSHEJI。YUBUYONGGURONG CHULIDE F HE T5 ZHUANGTAIXIANGBI,QIANGDUYAOQIUDOUNENGMANZU,DAN DUANHOUSHENZHANGLVJIN T7 ZHUANGTAIDECAINENGWENDINGDABIAO,RUBIAO 1 SUO SHI。TONGGUOJINXIANGZUZHIKEYIKANDAO,JINGBIANZHICHULIDEZHENKONG YAZHUJIAN,ZAIJINXING T7 RECHULI,YIHENNANZHAODAOZHENPIANZHUANGDE GONGJINGGUIXIANG,RUTU 7 SUOSHI。SUIRANGONGJINGGUIXIANGDEZHANGDAHUI ZAOCHENGQIANGDUDEXIAJIANG,DANYUANRUNDEXINGTAIJIANGXIANZHUTIGAOCAILIAO SUXINGBIANXINGNENGLI。

ZUIZHONG Shock Tower XUANZEDERECHULIZHIDUSHI T7,BING TONGGUOTESHUDEGURONGCUIHUOGONGYIHETEZHILINGJIANJIAJUXITONG, JIEJUELEDAXINGBOBIJIANZAIRECHULIGUOCHENGZHONGDEBIANXINGWENTI。 JUTIGONGYICANSHUXIJIEYINSHEJIGONGSIJISHUJIMI,ZAICIBU YUGONGKAI。

4 LINGJIANSHIZHIYANZHENG

ope电竞TONGGUO CAE DENGSHOUDUANJINXINGLEMOJUSHEJI,ZUIZHONGWANCHENG LESHIJIZHUJIAN,RUTU 8、9 SUOSHI。TU 9 ZHONGBIAOJIWEI3#DE QUYU,SHIXIANGDUIJIAOYICHANSHENGNEIBUQUEXIANDEBUWEI。

JING T7 RECHULIHOUDE Shock Tower YANGJIAN,CHUCHENGFEN HEJINGLASHENXINGNENGJUNFUHESHEJIZHIBIAOWAI,LINGJIANBIAOMIANYEJIN XINGLEMUSHIJIANCE,WEIFAXIANGUBAOQUEXIAN。DUISHEJIYAOQIUQU YUJINXINGLE X - RAY NEIBUQUEXIANJIANCE,YEJUNMANZU ASTM E505 - level 1 JISHUIPING,TU 10 JIWEI 3#QUYUDE X - RAY JIANCEZHAOPIAN。ZHICI,ZHENKONGGAOYAZHULVJIAN Shock Tower DECAILIAOYANFAGONGZUOJIBENWANCHENG。

5 JIEYU

ope电竞BENWENGENJUXINXINGCHESHENJIEGOUJIAN Shock Tower ZAIJIAN ZHONGHEJIXIEXINGNENGDENGFANGMIANDESHEJIYAOQIU,XUANYONGTUPOCHUANTONGDEZHENKONGGAOYAZHULVGONGYI,BINGJINXINGLEXIANGYINGDECHENGFENSHEJI HERECHULIZHIDING,CHENGGONGWANCHENGLEMANZULINGJIANSHEJIYAOQIUDE GAOSUXINGYAZHULVCAILIAOYANFA。

BENXIANGMUDEYANFACHENGGONG,BUJINSHIDUICHUANTONGYAZHUGONGYI DEYICIZHONGDATUPO。DUIYUCHENGYONGCHEQINGLIANGHUAJIEGOUSHEJI, SHIYONGQINGJINSHUZHUJIANDAITICHUANTONGGANGJIAJIEGOU,YEJIYULEHEN YOUJIAZHIDEJIEJIAN。


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